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Moisture Control is Imperative in Food Processing Units: Create Favorable Environmental Conditions with PVC Wall Panels

26 February, 2024

Are you finding it difficult to keep your food processing unit clean and sanitized? Food processing wall panels might fix your problem and give you damage-free walls for years. Food processing facilities adopt various techniques and methods to transform the raw ingredients into edible food products. Food processing usually takes place in huge food processing plants. Unlike in the previous times when food processing facilities solely focused on food preservation for transportation and storage, modern-day food processing involves various other functions. Some modern-day food processing responsibilities include food preparation for simple and quick consumption, branding and packaging to enhance the value of each food product, and developing new innovative packaged foods.

Maintaining a hygienic food processing facility is sometimes insufficient to keep the food products safe and prolong their shelf life. You can build a suitable environment condition with PVC wall panels to maintain the freshness of your products. Besides promoting workers’ productivity, factors contribute to the smooth functioning of a food processing unit, and using the right wall cladding material counts as the most important one. Only durable, long-lasting, moisture-resistant PVC panels can take care of the food processing unit and keep it damp-free. The FDA-compliant PVC panels prevent moisture from seeping through the panels and damaging the walls. FRP panels are bad at moisture resistance, which makes them a wrong choice for humid interiors. PVC panels are supremely engineered to withstand impacts and combat moisture-related concerns.

Using PVC Panels Over FRP to Get Rid of Uncontrolled Moisture

The prevalence of moisture in any corner of the food processing facility can result in food spoilage. Excess moisture often promotes bacterial, mold, and mildew growth. Control of moisture is an integral aspect of every food processing unit. This is because moisture fosters microorganisms’ growth and encourages them to spread. When left untreated, condensation begins to form on various facility equipment. Improper airflow might let dust particles and contaminants enter food production areas. Furthermore, moisture exposure can also result in food-borne diseases, compromising the quality of the food and ultimately reducing its nutritional value.

The moisture-resistant PVC panel for the wall has a crevice-free surface that doesn’t hide moisture and bacteria like FRP panels. Since moisture can no longer infiltrate the panels, there’s no scope for mold and mildew growth. Compared to FRP panels, which only last 25-30 years, PVC panels can live for 100 years without any callbacks.

Water-resistant PVC Panels Don’t Get Easily Damaged

Increasing humidity and water exposure can degrade traditional FRP panels. However, PVC panels are made of high-quality vinyl, making them more resilient, robust, and durable than any other wall covering material. Despite high moisture levels, PVC panels can live for over a century without requiring frequent replacement or repair. Their water-resistant properties keep the food processing unit walls safe from moisture damage for years. Once you have installed the panels, there are no more worries related to early delamination, discoloration, bending, warping, or cracking. You experience damage-free walls for a lifetime. 

Eliminating Mold Problems with PVC Wall and Ceiling Panels

Molds can result in respiratory issues and allergic reactions when you stay in contact with them for a long time. Molds best thrive in humid and warm environments. They can survive on high-acidic foods like tomatoes, fruits, pickles, jam, etc. Molds on food can be really dangerous as they can make people sick. FRP panels have pores that can accumulate moisture. Moisture build-up can result in mold and mildew growth. Mold removal from the FRP panel is difficult and time-consuming. Choosing PVC panels over FRP panels is the right approach to ensuring a mold-free food processing facility. Mold-resistant PVC panels don’t allow moisture to settle on their smooth surface, therefore ruling out the possibility of mold formation in the future. 

PVC Panels Interlock to Create a Smooth Surface

FRP panel installation is difficult and expensive because it needs backers, additional tools, and more than one laborer. Installing FRP panels takes a lot of time, which becomes problematic for food processing unit owners. PVC panels are easier to install because of interlocking tongue and groove technology. The pre-punched flanges speed up the installation time and save you money. You are no longer required to invest in surface fasteners like mudding, taping, and adhesives. Moreover, only one installer can complete the installation time very quickly.

Effortless PVC Panel Maintenance Relieves you of Unnecessary Stress

PVC panels are easy to wash because of their smooth surface. It takes occasional swabbing with a wet cloth and mild antibacterial liquid to keep the panels well-maintained for years. FRP panels, on the other hand, are difficult to maintain because of their rough and textured surface. FRP panels easily attract moisture, dirt, and debris, which is hard to remove. PVC panels have a smooth, pores-free surface that doesn’t trap moisture and dirt, ensuring optimal cleanliness.

Fireproof Your Food Processing Facility with Fire-Resistant PVC Panels

Fire dangers in food processing facilities are very common. One of the major reasons behind fire accidents is faulty machinery, electrical faults, and improper fire safety training. Installing a Grade-A-fire-resistant PVC panel is very important. They can resist fire hazards for an hour and keep your commercial setting safe. FRP panels lack fire-resistant properties, making them an unsuitable choice for such areas. 

Eco-friendly PVC Panels is A Better Choice than FRP Panels

PVC panels are environment-friendly, which means they leave behind a lesser carbon footprint. They are also recyclable. FRP panels are not good for the environment because they release harmful toxins when left to decompose in landfills. 

Order Personalized PVC Panels at Factory-Direct Prices

Duramax PVC Wall Panels has gained 40 years of experience supplying high-quality vinyl-made PVC panels. Our panels follow cleanroom sanitary standards and are ASTM and CFIA-certified. They are all supremely engineered and meet FDA compliance. Additionally, our panels are available in different construction lengths. So you can custom-make them to your required length.

Duramax PVC Wall Panels: Durable, Long-Lasting PVC Panels

Duramax PVC wall panels are more robust and resilient than any other wall cladding material. Our panels have an impressive lifespan and are known for their sturdy design. 

Wrapping Up

Choose Duramax PVC Wall Panels, an ideal way to maintain a mold- and moisture-free food processing unit. We ship our panels within two weeks. All our vinyl panels are an effective solution to moisture-damaged walls. Visit our website to order PVC panels online or to book a professional consultation on your paneling needs. Please request a quote and get it within one day.

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Our panels are ASTM certified and FDA compliant; also quality checked. We ensured Kevin that the kitchen would be free from the fire outbreak. The panels have a -hour fire grade also chemical resistant.

Duramax is a top wall panel supplier in the USA. Visit our website for a free sample, get a free consultation and request a quote.

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