Though cleanrooms were conceived not before 1960, they have quickly become a standard feature in most manufacturing and scientific research processes. As an enclosed space designed to keep pollutants — be it dust, airborne microbes, aerosol particles, or chemical vapors — within control, a cleanroom needs to be built with various specifications and industry standards in mind.

One of the main elements in building an enclosed and protected space is efficient wall paneling. PVC Panels have emerged as an industry standard with their practicality and functionality. PVC Panels have a non-porous and seamless surface that prevents the infiltration of dust and other particles into the facility. By opting for PVC Panels, you can opt for a well-built interior that is instrumental in making for functional cleanrooms. 

While many brands manufacture and supply PVC Panels, Duramax is inimitable in terms of quality and price range. Duramax manufactures panels in the standard dimensions of 16” width and ½” and also has customization options. Choose Duramax Panels for efficient and functional pharmaceutical cleanrooms.

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What Type of Walls are Ideal for Cleanrooms?

When it comes to designing cleanrooms for the pharmaceutical industry, there are further considerations aimed at reducing contamination. These mainly ensure that cleanrooms are constructed in a way that allows for easy clean up and disinfection. As such, the ideal wall finish for pharmaceutical cleanrooms must have the following:

1. Smooth, even, and non-shedding surface.

2. No uncleanable cracks and crevices.

3. An internal surface that’s impact resistant.

4. Top coating that’s impermeable to detergents and disinfectants.

5. Provision for electrical sockets to be covered.

6. Minimal joints, ledges, and corners.

PVC wall panel meets all of these requirements and even beat other options while doing so. PVC Panels have unmatched resistance against moisture, chemicals, impacts, and fire, which makes them an ideal choice. Moreover, being lightweight and convenient to handle, these panels can be used to conceal electrical and plumbing systems efficiently. While traditional paneling solutions struggle to meet the expectations of cleanrooms, Duramax Panels are instrumental in creating an efficient cleanroom facility.

PVC Wall Panels Make the Cut!

A pharmaceutical manufacturer recently tested several different wall finishes — including stainless steel wainscoting, epoxy painted concrete masonry unit (CMU), and fiber reinforced panels (FRP) — in their cleanrooms, of which our PVC panels emerged a clear winner.

While the stainless steel wainscoting offered a smooth surface, it was susceptible to denting from impact. Epoxy-painted CMU scored well in durability, but high maintenance cost was involved as these walls require periodic repainting. Though a decent option, FRP involves OSB or drywall backing, which increases material and installation costs. Plus, it’s not 100% moisture-free, making it less ideal for high-humidity cleanroom applications.

Besides a perfectly seamless finish, Duramax PVC panels demonstrated excellent durability, high resistance against impact, and the best moisture protection. PVC wall system was easiest to clean and could withstand the heavy-duty wash-down requirements of pharmaceutical cleanrooms.

Thus, it is only smart to opt for an efficient paneling solution that handles the challenges and requirements of pharmaceutical cleanrooms, like Duramax Panels. Duramax Panels help to maintain an insulated interior that is a prerequisite for cleanrooms. Plus, Duramax Panels meet the stringent quality and safety standards of the FDA and are also ASTM-certified. Our Panels are a safe and hygienic solution for cleanrooms and do not pose any risks of contamination because of their antibacterial nature.

Duramax PVC — The Best Choice for Your Cleanrooms

Duramax PVC panels are designed for use in the most stringent medical research and aseptic environment. They offer the following benefits:

No moisture guaranteed:

They are 100% water resistant, hygienic, and free from warping, rotting, or discoloration due to moisture absorption or mold. Furthermore, their non-porous surface prevents moisture accumulation and leakage and eliminates the scope of dampness and moisture damage. Duramax panels come second to none when it comes to moisture resistance, as they are 100% waterproof and can endure excessive moisture exposure without deteriorating.

Excellent surface finish:

Ultra-smooth surface, joint-free appearance, and hidden fasteners make our PVC the sleekest finish for cleanroom walls. Moreover, the crevice-free surface also brings added benefits of ease of cleaning. With no prominent joints and crevices, there is minimum to no chance of specks of dirt and germs accumulating on the surface. This makes cleaning and maintenance easy with little effort or rigorous cleaning initiatives.

Optimum safety:

They have a Class A fire rating and fully comply with the California Building Codes. So, they make excellent thermal and chemical-proof walls for your cleanrooms.

Long life:

Constructed with a unique webbed inner truss design, they offer outstanding strength and last a lifetime — that’s unlike any other PVC panel on the market! We at Duramax do not compromise on the quality of the products used for manufacturing our Panels and are capable of offering unmatched durability.
That’s not all; there are more reasons to love Duramax PVC panels. You can read about them here.

To sum it up, Duramax PVC panels offer significant financial and performance advantages over traditional cleanroom wall solutions. So if you are looking for wall panels to build cleanrooms for Biomed, biotech, life science, medical device, and or any other pharmaceutical processing, we are happy to help. Our team of experts can guide you in creating a functional cleanroom with modern amenities and technologies for smooth functioning.  Ask for a free quote or sample today! Ring us at 323-991-7507 for more details.