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Drawbacks of FRP Panels- Replace with PVC Panels for Impeccable Insulation

13 October, 2023
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Since 1965, FRP wall panels have become popular due to their usage in commercial applications. The prevalence of FRP wall panels has benefited a wide range of heavy-duty commercial areas, such as transportation, construction, and marine industries. Various polymers are being used for FRP wall board manufacturing, such as ester, epoxy, polyester thermosetting plastic, phenol-formaldehyde resins, and much more. Over the years, many industrial owners have complained about the downsides of FRP panels, such as poor insulation, fragility, and constant cracking issues, and much more. The panels have failed to showcase the long-term robustness and insulation, which is a huge disappointment. Because of this, FRP panels’ popularity has gradually diminished, and PVC panels have become of great importance. Read this complete blog and understand why FRP wall panel installation is a big no. 

  • FRP Panels are Unsuitable for Damp Settings- Here is the Reason

Fast-paced commercial areas such as dairy parlors, laundromats, and breweries are surrounded by excess moisture infiltration. The presence of excess moisture build-up imposes a negative impact on structural integrity, environmental conditions, and workers’ health. It often paves the way for bacteria, mold, and mildew growth, resulting in germ infestation inside the commercial interiors. Installation of a FRP panel is not a suitable option for moisture-filled interiors. The panels are supported by a wall backing board that increases the chance of moisture absorption. 

Additionally, the panels are filled with crevices that further harbor mildew, mold, and bacteria inside them. Rather than installation of FRP wall and ceiling panels, having PVC panels is highly recommended. PVC panels are backer-free materials that do not support moisture absorption. The panels are carefully crafted with an antibacterial coating that does not attract bacteria and fungal growth inside the panels’ surface. 

  • FRP Panels Have Poor Fire-Rating

Every commercial space should be equipped with fire safety measures to prevent potential fire accidents. Choosing an FRP wall panel does not guarantee to protect the commercial space from fire hazards. They are generally flammable and produce harmful toxic gasses when exposed to fire. In such a case, you should stop installing FRP wall panels and rely on PVC panels right away. Duramax PVC Wall Panels have a good Class-A fire rating and prevent fire breakouts for 1 hour. 

  • Poor Longevity

Cladding materials, such as FRP wall panels, have a short longevity period of around 30 years. The panels usually undergo multiple replacement, repair, and refinishing issues. Over time, the panels show signs of delamination, deterioration, flaking, and even corrosion. Rather than spending expenditure on repairing the FRP wall panels, we advise you to install PVC wall and ceiling panels. PVC wall panels have an outstanding lifespan of 100 years, which is truly commendable. Due to the excellent longevity, there is less chance of replacing, repairing, or refinishing panels. 

Furthermore, they are unarguably good washable cladding materials. The panels have a smooth, crease-free texture that is easy to wash. There is no requirement for hard washing agents or abrasives for washing the panels. Gently scrub the panel’s surface with a damp and soft cloth. 

  • Time-Consuming Installation Process

FRP wall and ceiling panel installation is complex and time-consuming. Installation of FRP panels generally requires plywood or a backer. Besides, there is a requirement for surface fasteners, such as adhesives, lamination, or taping for FRP panels installation. It even takes more than 2 days to finish the installation job. On the other hand, PVC wall and ceiling panels are quick and easy to install. The panels are designed with tongue and groove interlocking technology, enabling panels to append to the studs. Hiring one qualified contractor can easily complete the installation job in a few hours. 

Duramax-Eminent Provider of PVC Panels in the US

We, Duramax PVC Wall Panels, are one of the trusted and leading suppliers of PVC panels in the US. The panels are crafted with 100% pure vinyl and have outlasted and outperformed worn-out, old, and industry-standard FRP panels. From fixing the water infiltration, delamination issues, and bad aesthetics, Duramax PVC Wall Panels aid in effectively solving the issues. The panels are environmentally friendly and are easily recyclable up to seven times. The panels produce a low carbon footprint and do not generate waste during the decomposition. 

Duramax PVC Wall Panels are suitable for various commercial applications, including garages, car wash interiors, meat packaging units, breweries, commercial kitchens, and much more. Investing in Duramax PVC Wall Panels gives you a lifetime of performance and money-saving. The panels are lightweight, ensuring smooth and easy transportation and installation. 

Seamless Delivery of PVC Wall Panels

Duramax PVC Wall Panels are CFIA-certified and FDA-compliant that meet or even exceed the hygiene and safety standards. Duramax PVC Wall Panels are manufactured in the US-based industry and dispatched to your destination in two weeks. You can find your nearby local installer by entering the zip code online. 

$25,000 Money Back Guarantee

Duramax PVC Wall Panels ensure delivery of state-of-the-art PVC cladding materials that last many years. If you feel the need to replace the PVC panels due to the delamination, peeling, or mold, as FRP wall panels do, we are here to replace the panels and cover your labor up to $25,000. 

PVC Panels are Affordable Installation

A single FRP panel costs around $70. At the same time, a Duramax PVC panel is $83.58, which is quite expensive. However, the total installation cost of Duramax PVC Wall Panels is $88.58, much lower than the FRP panels, which is $141.50. 

Final Thoughts

Get in touch with Duramax PVC Wall Panels and get your custom-made PVC wall panels online today. Our PVC panels have a 16-inch width and can be personalized in different construction lengths. You can discuss your paneling requirements with our professionals and learn more about PVC panels. You can also study our comparative guide on FRP boards vs PVC wall panels. You can call 323-991-7507 to know more about Duramax PVC Wall Panels.

Duramax PVC Panels vs FRP – Key Advantages

  • No Mold, No Rot: Unlike FRP, Duramax PVC Panels won’t support mold or mildew growth.

  • Easy Installation: Interlocking design means no backer boards, no glue, and no extra labor.

  • 100% Waterproof: PVC panels are completely water-resistant, ideal for high-moisture areas.

  • Low Maintenance: No peeling, bubbling, or cracking—just wipe clean with ease.

  • Cost-Effective Over Time: No need for replacement or repainting like with FRP.

Certified Performance You Can Trust

ASTM Certified: Tested for strength, durability, and environmental performance.

FDA-Compliant: Safe for use in food-processing and sanitary environments.

Class A Fire-Rated: Designed with fire safety as a top priority.

Made in the USA: Quality assured, with faster delivery and dependable service.

Place your order – Request for a quote:

Our panels are ASTM certified and FDA compliant; also quality checked. We ensured Kevin that the kitchen would be free from the fire outbreak. The panels have a -hour fire grade also chemical resistant.

Duramax is a top wall panel supplier in the USA. Visit our website for a free sample, get a free consultation and request a quote.

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