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Key Aspects in Designing a Dairy Facility: How do USA-made PVC Panels Improve Efficiency?

16 September, 2024
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A functioning and efficient facility is the key to seamless dairy operations. Besides, hygiene and moisture resistance are prerequisites in a dairy unit. Considering these aspects and much more will help to design a dairy facility that ensures enhanced productivity and efficiency. One effective solution to designing an efficient dairy facility is installing dairy vinyl panels. Vinyl panels are featureful and meet hygiene and safety standards, making them a reliable paneling option. In this blog, we will learn about the benefits of choosing vinyl panels and discover the design aspects of functional dairy facilities. 

Considerations in designing a dairy facility

Set your goals right: As you start designing your dairy facility, you should begin by understanding your goals. When you are clear about what you want to achieve, you will better understand what to include or exclude in your dairy design. Here are a few questions that you must ask yourself before you begin the design planning:

  • How many livestock are you planning to include in your facility?
  • What is your production target?
  • What are your short-term and long-term goals?
  • Do you plan to expand the business further in the future?

These are a few concerns that you must find answers to before designing a dairy facility. Being clear about your goals will help you plan accordingly. Similarly, you can opt for a long-lasting solution by choosing USA-made PVC panels for the wall paneling. Additionally, you should consult with individuals with expertise in various dairy activities. Your team of experts must include:

  • A contractor or engineer
  • A dairy facility designer
  • An electrician
  • A nutritionist or veterinary
  • A financial advisor

Create a team with diversified experts to help you crack the right design and layout for your dairy facility. By addressing the proper functioning of the facilities and ensuring the health and hygiene of the livestock, you can optimize your facility for success.

Prioritizing the comfort of the livestock: A dairy business can succeed only when the livestock is taken care of, and their requirements are met. You must create a comfortable and hygienic space for your animals. Invest in PVC dairy board panels that are mold-resistant and FDA-compliant to ensure a safe space for your livestock. 

Additionally, you must ensure a healthy environment by ensuring proper ventilation and food for them. Another important factor to consider is the comfort of the animals, and for that, you must ensure the following:

  • Ensure plenty of space in the holding area
  • Keep the traffic way wide and devoid of sharp turns to prevent run-overs
  • Include rubber mats as the flooring for comfortable footing
  • Encourage a routine and consistency in your facility

By valuing these aspects, you can design an animal-friendly dairy facility that will offer the best experience for your livestock.

Address employee safety and comfort: While you ensure the best for your livestock, you must not miss out on your workforce. Thus, when designing your facility, look for solutions to incorporate in your facility that will make the job convenient and comfortable. Always remember the key to productivity is happy and satisfied employees. Here are some ways in which you can ensure a comfortable space for your workforce:

  • Give access to restrooms that are close to the operational area
  • Install rubber mats for comfortable footing
  • Making cleaning and maintenance convenient by including hoses within reach
  • Invest in efficient and bright lighting by strategically placing the windows and artificial lights

How do you achieve the right design for your dairy facility? 

Some of the effective ways to choose the right design for the dairy facility are:

  • Touring other dairies that have introduced new technologies can help you find ideas and inspirations for your dairy
  • Speak with other dairy farmers to learn about the challenges and how they have found solutions to them
  • Construct an additional viewing area to entertain visitors so that they do not interfere with the optimal workflow in your facility
  • Installing dairy wall panels that are moisture, mold, and impact resistant. 

How can PVC panels increase the efficiency of dairy facilities? 

PVC panels are made from virgin vinyl, which makes them completely moisture-resistant and extremely durable. Since dairy facilities are exposed to excessive moisture and humid conditions, they need a wall paneling that helps maintain a damp-free environment. PVC helps to enhance the efficiency of dairy facilities with the following features:

FDA-compliant: PVC panels adhere to strict safety and hygiene standards of the FDA and are also ASTM-certified. These panels also have an anti-microbial coating that prevents bacterial and microbial growth. Installing PVC panels in dairies helps eliminate the chances of contamination that can harm the animals and the dairy produce.

Fire-resistant: PVC panels are class-1 fire-resistant. They provide an hour of safety from fire and flame. This fire-resistant feature offers crucial escape time that can help keep the livestock, employees, and other occupants safe. 

Long-lasting and durable: PVC panels are remarkably durable and long-lasting. They do not rot, mold, fade, discolor, crack, or peel off with extensive use. Being durable, they eliminate the need for regular maintenance and frequent repairs, saving crucial production hours. 

Shop for PVC panels from Duramax for high-quality panels at best prices

Buy PVC panels online from Duramax to install in your dairy facilities. Duramax panels are quality-assured and designed for unmatched resistance and durability. These panels have a shelf life of 100 years and come with a limited lifetime warranty. Besides, Duramax panels are lightweight and ½” thick with customizable length, making them easy to install. Moreover, they are technically maintenance-free and easy to clean. Duramax panels are also affordable as they offer factory-direct prices. So, do not compromise the efficiency of your dairy facility, and choose Duramax for the best results.

Duramax PVC Panels vs FRP – Key Advantages

  • No Mold, No Rot: Unlike FRP, Duramax PVC Panels won’t support mold or mildew growth.

  • Easy Installation: Interlocking design means no backer boards, no glue, and no extra labor.

  • 100% Waterproof: PVC panels are completely water-resistant, ideal for high-moisture areas.

  • Low Maintenance: No peeling, bubbling, or cracking—just wipe clean with ease.

  • Cost-Effective Over Time: No need for replacement or repainting like with FRP.

Certified Performance You Can Trust

ASTM Certified: Tested for strength, durability, and environmental performance.

FDA-Compliant: Safe for use in food-processing and sanitary environments.

Class A Fire-Rated: Designed with fire safety as a top priority.

Made in the USA: Quality assured, with faster delivery and dependable service.

Place your order – Request for a quote:

Our panels are ASTM certified and FDA compliant; also quality checked. We ensured Kevin that the kitchen would be free from the fire outbreak. The panels have a -hour fire grade also chemical resistant.

Duramax is a top wall panel supplier in the USA. Visit our website for a free sample, get a free consultation and request a quote.

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