One of the biggest challenges on a dairy farm is adhering to the regulations set by the FDA and passing the strict quality checks. Hygiene, cleanliness, and safety are the non-negotiable factors in a dairy facility. But the humid conditions and the presence of livestock make it difficult to maintain a hygienic environment. This is where wall paneling solutions play a crucial role in making the space sanitary and efficient. In this case, however, you must opt for a wall paneling solution that meets the FDA standards and is also easy to clean. PVC dairy board panels are the ideal option as they fit the requirements.

Why is hygiene a deal-breaker in dairy facilities? 

Dairy facilities handle milk and milk products that are susceptible to adulteration and contamination from bacterial exposure. Further, a clean environment is crucial to ensure healthy livestock. Hence, the need for regular cleaning to prevent contamination of any kind of cattle illness and ensure mold-free walls in the dairy processing areas. The wall panels and other surfaces are the primary source of contamination, and so choosing the right material becomes crucial. Dairy FRP panels fail to offer the required sanitation, as they are prone to mold and mildew formation. As a result, the chances are high that the production gets contaminated, leading to quality dissatisfaction and losses. 

Hygiene is a key element in a dairy facility, with no room for compromise. Hence, it’s better to avoid options like FRP and drywall that are unfit for the vulnerable dairy facilities. PVC panels, on the other hand, are moisture and mold-resistant, durable, long-lasting, adhere to hygiene standards, and affordable. Thus, making for a reliable solution for dairy spaces. Let’s learn more about them and how they can facilitate a profitable business.

How are PVC panels the game changer for dairy spaces? 

Made from 100% virgin vinyl, PVC panels are inherently moisture-resistant and antimold. They also feature unmatched durability and longevity, significantly reducing the maintenance and repair costs. The seamless design of these panels makes cleaning and sanitization convenient. Here’s more that makes PVC panels a go-to choice for dairy spaces:

Prevent dampness and mold formation

The non-porous and seamless surface of PVC panels does not allow moisture to seep in. As a result, the chances of dampness are eliminated, even when the space handles large volumes of liquid. Further, the absence of crevices prevents the risk of mold and mildew harboring and thriving in the joints. Plus, PVC panels from Duramax come with an antibacterial coating to prevent bacterial or microbial infestation, keeping contamination at bay. Thus, installing PVC panels ensures a damp and mold-free environment that is safe for livestock and mild processing. 

Adheres to hygiene standards 

One key benefit of PVC paneling is that it adheres to the hygiene and safety standards. PVC dairy wall panels are CFIA and FDA-compliant. They are also ASTM-certified after rigorous quality tests. Plus, PVC panels are Class-1 fire-resistant and can endure an hour of fire and flame without damage or releasing toxic gases. This is particularly helpful in ensuring the safety of livestock and workers in dairy facilities. 

Durable and low maintenance

PVC panels are extremely durable and sturdy because of their unique inner webbed truss design. The unmatched durability makes them impact-resistant, and they do not crack or peel over the years. Hence, these panels require minimal upkeep and eliminate the need for repairs or replacements, saving on the overhead expenses. 

Installation is fast and simple

Another advantage of choosing PVC panels is their fast and easy installation, which does not disrupt operational hours. These panels are lightweight and interlock using a tongue-and-groove mechanism. Further, they are ½” thick and do not need additional backer boards for support. They directly fit the walls using studs and fasteners, saving up to 40% on material and 50% on labor costs. 

Convenient to clean

Finally, PVC panels feature a smooth and stain-resistant surface that is easy to clean and sanitize. They do not require rigorous scrubbing or cleaning, as a simple wipe-down is sufficient to maintain a clean space. Occasionally, you can also choose to pressure wash the panels using a garden hose. 

How does the hygiene assurance prove to be profitable for your dairy business? 

By ensuring a hygienic space, you can significantly reduce the chances of adulteration and contamination of the dairy products. As a result, it will reduce wastage and the loss that comes along. Further, the FDA-compliant PVC panels help to pass the stringent hygiene inspections for years, saving on the fines. The ease of cleaning and low maintenance also saves on expenses and resources. The money and resources can be used elsewhere to increase production and efficiency in the space. Plus, since these panels take little time for installation, they do not interfere with the productive hours during renovations.

The PVC dairy board panels from Duramax are high quality and come with a shelf life of 100 years. This is further backed by a limited lifetime warranty from Duramax. Plus, our panels last four times longer than FRP and do not delaminate over time nor require replacements. Hence, they also make for a cost-effective solution. Duramax panels are also affordable, as we deliver nationwide at factory-direct prices. Request a free sample now!

Final words

To conclude, PVC panels are, by all means, a profitable choice for your dairy facility. From ensuring hygiene to preventing dampness, these panels help design the ideal dairy facility. These panels outshine the traditional solutions in every aspect and emerge as the ultimate solution for busy and dairy spaces. Order your PVC dairy wall panels from Duramax now!