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How To Make A Successful Food Processing Unit With PVC Panels

03 January, 2025

Food processing units are the foundation of the modern food industry. Hence, it is essential to design a functional and efficient space. From machinery and equipment to maintaining hygiene, there’s a lot of work. The food processing wall panels play an important role in all these. However, choosing the right panels makes all the difference. The ideal wall paneling material will eliminate the chances of dampness and contamination. Furthermore, it will also ensure safety and hygiene in the space. In short, the right wall paneling solution will ensure a successful food business. Let’s find out more:

Maintaining an up-to-date food processing unit

Food processing owners have a tedious task. They have to meet the demands of production and maintain hygiene conditions. This can be a time-consuming and engaging procedure. Hence, you must devise an efficient plan to manage the food processing space. It is a proven fact that without a well-devised plan, you could struggle to meet the day-to-day requirements of a food processing facility. Moreover, you need to meet the market demands while ensuring profits. Plus, you must also stay in the competition. This is enough work to take care of. However, installing vinyl panels in these spaces can efficiently handle hygiene and dampness. Moreover, these panels’ durability and other features ensure an efficient food processing space. 

We have drafted five ways in which you can enhance the efficiency of your food facility:

Committing to energy efficiency

An energy-efficient facility is critical to ensuring the space’s better functioning. When prioritizing energy efficiency, you sign in for lower greenhouse gas emissions. Besides, it also ensures reduced operating expenses. As a result, you can also minimize the negative impact on the environment and save on expenses. PVC panels can help achieve this by creating the ideal environment. These panels have a non-porous and reflective surface. So, they help in increasing the competence of indoor lights. Hence, you can achieve better lighting with minimum lights and reduce energy consumption and expenses. Further, the non-porous surface eliminates the scope of moisture, light, and air leakage. As a result, by choosing PVC panels, you can ensure energy efficiency in your facility. 

Opting for automated machinery

An efficient workforce is the core of a successful food processing business. However, you can further enhance productivity by automating the work processes. Including robotic machinery help can make labor-intensive tasks easier and save time. Further, they can be used for various functions in food processing facilities. For example, these machines can be used for butchering, sorting, preparing, packaging, etc. Automating these time-consuming tasks can help meet the demands in time. Moreover, it will minimize potential errors and allow the task to be completed on time.

Ensure regular cleaning and proper drainage to maintain sanitary conditions

Food facilities must ensure hygienic and clean conditions. Contaminated and dirty facilities affect the quality and value of the food materials. However, PVC panels for walls are easy to clean and maintain. They are stain-resistant and easy to clean with minimal effort. Furthermore, PVC panels adhere to the safety and hygiene standards of the FDA. Thus, they are CFIA and FDA-compliant. Additionally, they come with an antimicrobial coating to prevent mold and mildew formation.  However, apart from installing PVC panels, you must ensure a proper drainage system. Adequate drainage facilities ensure easy draining of wastewater. Hence, you can prevent slippery floors and eliminate contamination in wet surfaces. 

Training employees for the machines and tools 

Food facilities need a workforce that is well-trained in machines and hygiene requirements. Machines can malfunction, and employees must be trained on what to do in such scenarios. Further, they must also be familiar with the different equipment and tools. It is also important that they know how they function. Moreover, they must also be aware of the first aid techniques and the availability of the medications. Additionally, they must be trained in proper cleaning procedures and hygiene for efficient maintenance. 

Do not compromise on the quality 

You must be aware the reputation of your food business entirely depends on the quality of the food. Hence, you must take special care and initiative to ensure your products meet the quality standards. You can’t afford to risk your reputation and incur costly lawsuits. Experts recommend multiple levels of inspection before you finally ship the products. Further, you can include quality control measures to prevent significant issues. For example, X-ray machines or detectors should be introduced to identify foreign objects in food products. This will help maintain the food’s quality and eliminate the scope of quality issues. 

Why are PVC panels the ideal choice for food processing units? 

As observed, PVC panels meet every aspect required in the food processing industry. They are moisture, mold, and impact-resistant. Additionally, they are also class-1 fire-resistant and low maintenance. However, there is more to the practicality of these panels. They are lightweight and easy to install. They interlock using the tongue and groove method. Besides, they are ½” thick and do not need backer boards for installation. These attributes make the installation process fast and simple. Hence saving significant productive hours. Moreover, they also save on the material and labor expenses during installation. Thus, these panels are an affordable and cost-effective option for food processing units. 

Shop for vinyl panels from Duramax for the best deals

At Duramax, we promise you the best deals for the PVC panels. Our panels are manufactured from modern technology and virgin vinyl. Hence, they offer unmatched durability and longevity. Besides, these panels are available at ½” thickness and 16” width. However, you can customize the length, color, style, and design based on your preference. Our panels come with a shelf life of 100 years, and we offer a limited lifetime warranty. Last but not least, Duramax offers factory-direct pricing for the panels. Isn’t that a worthy deal? Order vinyl food processing wall panels today!

Place your order – Request for a quote:

Our panels are ASTM certified and FDA compliant; also quality checked. We ensured Kevin that the kitchen would be free from the fire outbreak. The panels have a -hour fire grade also chemical resistant.

Duramax is a top wall panel supplier in the USA. Visit our website for a free sample, get a free consultation and request a quote.

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