PVC Panels are Replacing FRP Boards: Learn the Reasons Behind Them

Recently, PVC panels have become the most popular wall paneling solution in commercial spaces. They have replaced the FRP panel, which was a prominent choice. PVC panels have outperformed FRP panels in functionality and durability. Besides, they are versatile and make a practical choice in most commercial facilities. PVC panels are known for their impressive resistance against moisture and mold. Additionally, they are exceptionally durable and long-lasting. 

Unlike FRP wall panel, PVC panels are structurally sturdy with ½” thickness. Thus, they do not need a backer board for installation. They directly fit the walls and panels with the help of studs and fasteners. Furthermore, they can be handled by a single person as they are lightweight. Now, let’s learn why PVC panels are better than FRP panels. 

The industry reality of PVC panels and FRP panels

The USA construction industry is primarily dominated by FRP and PVC as wall paneling solutions. Both these materials are widely used for wall protection across commercial facilities. Most particularly, wall panels are used in facilities that have a wet and humid environment. For instance, grow rooms, meat packaging facilities, dairy units, shower rooms, car washes, etc. However, when the functionality of FRP and PVC panels are compared, PVC panels outshine.  

If we look at the historical background, the FRP wallboard has been in use since the 1930s. Hence, they lack innovation and technological aspects. This is where PVC panels emerge as the rightful alternative. PVC panels are a modern solution. They are innovative and technologically sound. 

Problems with FRP panels with use over time

Check out the problems that come with FRP panels after some years of use:

Structural disadvantages

FRP panels result in cracking and furring over the years. They are not as sturdy as PVC panels. Besides, the wooden backer required for installation absorbs moisture. The moisture absorption leads to dampness and mold formation. FRP panels are brittle and are knocked down by any sharp object. Besides, the cracks on these panels leak fiber and create a furry texture. This texture attracts bacteria and makes the space contaminated. 

Aesthetical drawbacks

Another drawback of FRP panels is that they fade over time. The discoloration and yellowing of the panels impact the overall appearance of the space. Additionally, FRP panels stain and turn dirty with extensive use. There are also instances in FRP panels that fade and stain within twelve months of use. 

Health disadvantages

FRP panels are suspected to be carcinogenic. It is believed that long-term exposure can have severe health impacts. Moreover, the FRP panels undergo fiber leaching that creates dust and pollutants. Therefore, it is advisable to replace FRP panels with a better alternative.

Waste disposal issues

Furthermore, FRP boards are not recyclable. Hence, once replaced, they end up in landfills. The disposed FRP panels add up to the waste and pollute the environment. 

Installation disadvantages

Firstly, FRP panels need additional backer boards. This makes the installation expensive and time-consuming. Secondly, FRP panels are difficult to trim and have nicks and bends that make them look bad. Lastly, they have prominent joints and crevices that allow mold and mildew to grow. 

Benefits of choosing PVC panels for commercial construction

The impressive features of PVC panels are one of the reasons for their popularity in commercial construction. Check out features that make them stand out:

Resistant against moisture and mold

PVC panels are manufactured from virgin vinyl. Consequently, they are resistant to moisture and mold. Their non-porous surface prevents moisture from seeping in. Besides, their crevice-free surface eliminates the scope of mold formation. Furthermore, PVC panels have an antimicrobial coating that prevents bacterial and microbial growth. 

FDA-compliancy makes them hygienic

PVC panels meet the strict hygiene and safety standards of the FDA. They are also CFIA-compliant and ASTM-certified. These accomplishments make them a hygienic and safe solution for commercial spaces. Installing PVC panels helps to keep contamination at bay. FDA-compliant panels are ideal for commercial spaces that need to maintain hygienic and mold-free walls and panels. 

Durable and long-lasting to eliminate repair expenses

PVC panels are extremely durable and long-lasting. They do not rot, mold, crack, or peel off with extensive use. Further, there have been no fading, discoloring, or staining. They remain unaffected by the challenges of commercial spaces. Hence, they do not require frequent repairs or replacements. PVC panels are long-lasting and have a shelf life of 100 years. As a result, they save on the repairing expenses. 

The interlocking method makes the installation easy

While we are at it, you must know that PVC panels are lightweight. This means a single person can handle them. Moreover, the tongue and groove interlocking method makes the installation easy and time-efficient. Besides, they do not need backer boards. In short, PVC panels can save 40% on material and 50% on labor expenses. Thus, the convenience of installation is one reason for their popularity. 

Smooth and seamless surface is low maintenance

Unlike the uneven surface of FRP panels, PVC panels have a smooth surface. Additionally, the unique interlocking system helps in forming a seamless surface. Hence, they are easy to clean and require minimal maintenance. They do not need rigorous scrubbing or time-consuming cleaning procedures. Besides, the cleaning and maintenance expenses are pretty low. A normal wipe-down with a damp cloth and mild detergent is enough. 

Affordable and clean appearance

Contrary to FRP boards, PVC panels have a clean and bright appearance. They are also customizable in different styles, colors, and designs. In addition to the appearance, PVC panels are also a cost-effective solution. Their durability and longevity save the expenses of regular maintenance and frequent repairs.  

Shop for PVC panels from Duramax for a limited lifetime warranty

To sum up, PVC panels are undoubtedly better than FRP panels. It’s time to say goodbye to FRP wall panels and choose PVC panels instead. However, you can shop for PVC panels from Duramax. Duramax is a leading manufacturer and supplier in the USA. They offer factory-direct prices on the panel. Additionally, they offer a limited lifetime warranty on the panels. Place your order today!